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Conference Papers Full-Length Hardness Prediction in Wire Rod Manufacturing Using Semantic Segmentation of Thermal Images

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조회 901회 작성일 24-02-19 18:52

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Journal ICIEAEU '24: Proceedings of the 2024 11th International Conference on Industrial Engineering and Applications
Name Seok-Kyu Pyo, Sung-Jun Hur, Dong-Hee Lee, Sang-Hyeon Lee, Sung-Jun Lim, Jong-Eun Lee, Hong-Kil Moon
Year 2024

As an essential steel product, wire rods have specific requirements regarding their physical properties. Especially for wire rods for automotive springs, it is im-portant to ensure consistent hardness throughout the product. Because traditional hardness testing methods are destructive and sample-based, they have the poten-tial to overlook the non-uniformity of wire rod hardness. This paper presents the application of a convolutional neural network (CNN) to thermal imaging to ad-dress these issues. The model segments the thermal image of a wire rod after cooling, separating the temperature of the wire rod and the background on a pix-el-by-pixel basis. This temperature data is used to calculate the cooling rate and helps to predict the hardness of the wire rod along its entire length. Experimental results show that the U-Net-based model outperforms a simple FCN model in the segmentation task. This approach provides a more comprehensive quality inspec-tion of wire rod, bringing both economic and quality benefits to the steel industry. 

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